How Tecniplast Systems Are Revolutionizing Vivariums

In the world of biomedical research, vivariums—specialized environments for housing and caring for research animals—play a critical role in scientific advancement. Whether for studying genetics, pharmaceuticals, immunology, or disease models, vivariums must uphold the highest standards of hygiene, animal welfare, and workflow efficiency.

Enter Tecniplast—a global leader in vivarium technology. With decades of innovation behind them, Tecniplast is transforming the way animal research facilities operate. From automated cage washing to smart animal monitoring, their systems are setting new standards in efficiency, safety, and animal care.

In this article, we explore how Tecniplast systems are revolutionizing vivariums and shaping the future of research animal care.

Who Is Tecniplast?

Tecniplast is an Italian company that specializes in lab animal housing systems, washing solutions, automation, and biocontainment units. Founded in 1949, the company has grown into a global brand serving top research institutions, universities, and pharmaceutical companies in over 60 countries.

What makes Tecniplast unique is its focus on innovation, sustainability, and customization. They don’t just manufacture cages and racks—they create integrated, smart systems that align with the complex needs of modern vivariums.

1. Advanced IVC (Individually Ventilated Cage) Systems

One of Tecniplast’s most revolutionary contributions to vivariums is the Individually Ventilated Cage (IVC) system.

What it does:

• Provides filtered air to each individual cage

• Prevents cross-contamination between cages

• Ensures stable temperature and humidity levels

• Reduces allergen exposure for lab technicians

Tecniplast’s IVC racks, such as the SmartFlow and Isocage systems, deliver consistent airflow and allow researchers to control conditions at the micro-environment level. This leads to healthier animals, more reliable data, and safer staff conditions.

2. Cutting-Edge Digital Monitoring with DVC® Technology

Tecniplast’s DVC® (Digital Ventilated Cage) system is transforming how researchers monitor lab animals.

Key Features:

• Wireless tracking of animal movement and activity

• Real-time data collection for welfare and health analysis

• Automated alerts for unusual behavior (e.g., inactivity, overactivity)

• Integration with cage-change schedules and facility management software

This technology allows facilities to reduce unnecessary handling, improve reproducibility, and enhance animal welfare—all while streamlining staff workloads.

3. Automated Cage Washing and Sterilization

Cleaning cages manually is labor-intensive and poses contamination risks. Tecniplast offers automated washing systems that handle cage, bottle, and rack cleaning with unmatched efficiency.

Top Solutions:

• Rack Washers – High-capacity machines for sterilizing cages and trolleys

• Tunnel Washers – Continuous cleaning systems for rapid processing

• Bottle Washers & Fillers – Automatic water bottle cleaning and filling

These machines use high-temperature cycles, filtered water, and chemical dosing systems to ensure complete disinfection, all while reducing water and energy consumption.

Bonus: They are ergonomically designed to reduce strain on lab technicians, improving workplace safety.

4. Biocontainment and Bioexclusion Systems

In high-risk research (e.g., infectious disease, immunocompromised models), containment is critical. Tecniplast’s biocontainment IVCs and isolators help control biological hazards.

Features Include:

• Sealed cages with HEPA-filtered air

• Optional positive or negative pressure racks

• Quick-seal lids to minimize exposure during cage opening

• Validation compliance with BSL-2 and BSL-3 standards

These systems ensure both staff safety and environmental containment, reducing the risk of research disruption or lab-acquired infections.

5. Modular & Ergonomic Furniture for Vivariums

In addition to high-tech systems, Tecniplast also provides ergonomic workstations, transport trolleys, and storage units specifically designed for lab animal facilities.

Benefits:

• Modular designs that adapt to different lab layouts

• Built-in ventilation and lighting

• Easy-to-clean surfaces and corners

• Adjustable heights for technician comfort

By optimizing how technicians work, Tecniplast reduces injury risks, increases efficiency, and promotes compliance with animal welfare protocols.

6. Energy Efficiency and Sustainability

Modern vivariums are under pressure to reduce energy and water usage. Tecniplast integrates green technology into all their systems:

• Water-saving cage washers

• Low-energy ventilated racks

• Durable, recyclable cage components

• Smart monitoring systems to reduce unnecessary interventions

Many of their systems are LEED-compliant and help facilities meet environmental certifications while maintaining research integrity.

7. Smart Facility Integration

Tecniplast systems can be integrated into broader lab management software for centralized control. This includes:

• Tracking cage inventory

• Scheduling cage changes

• Logging technician activity

• Automating HVAC integration

• Complying with GLP (Good Laboratory Practice) standards

This digital transformation enables data-driven decision making, regulatory compliance, and seamless operation across departments.

8. Customization for Different Research Needs

Every vivarium is unique. Tecniplast offers custom layouts and cage systems tailored for:

• Mice, rats, rabbits, guinea pigs

• Germ-free or gnotobiotic research

• High-containment zones (ABSL-3)

• Behavioral or metabolic monitoring studies

They also offer onsite design consultations, helping clients maximize space efficiency and workflow.

Why Tecniplast Leads the Industry